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Military Airframe Costs

The Effects of Advanced Materials and Manufacturing Processes

Cover: MR-1370 | Military Airframe Costs:  The Effects of Advanced Materials and Manufacturing Processes

By: Obaid Younossi, Michael Kennedy, John C. Graser

In recent years, a number of attempts have been made to estimate the cost of future weapon systems toward the goal of optimizing acquisition policy. This report focuses specifically on the effects of material mix, manufacturing techniques, and geometric part complexity on the cost of military airframes. It begins by offering background information on those materials that are most critical to airframe manufacture and on the relative advantages of both traditional and evolving part fabrication techniques. It then proceeds to a quantitative analysis of the cost implications of various materials and manufacturing techniques on airframe production, drawing both from an industry survey and from analysis of industry data. The data thus derived are then integrated with those of a comprehensive historical database. The report concludes that composites, while offering a number of advantages over metals in airframe manufacture, are generally associated with higher costs across a range of categories. At the same time, it concludes that while new manufacturing technologies hold the potential to diminish airframe manufacturing costs, the increased airframe complexity of future fighter aircraft may well offset this advantage. The report recommends that cost analysts remain abreast of changes in industry practice so that they may more accurately gauge the potential effects of such changes on future airframe costs.

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Paperback Cover Price: $25.00

Discounted Web Price: $22.50

Pages: 168

ISBN/EAN: 0-8330-3036-1

Contents

Preface PDF

Figures PDF

Tables PDF

Summary PDF

Acknowledgments PDF

Acronyms PDF

Chapter One:
Introduction PDF

Chapter Two:
Material Characteristics PDF

Chapter Three:
Manufacturing Techniques PDF

Chapter Four:
Airframe Cost Information PDF

Chapter Five:
Airframe Cost-Estimating Methodology PDF

Chapter Six:
Applying the Results PDF

Appendix A:
Stress-Strain Diagram PDF

Appendix B:
Aircraft Weight Definitions PDF

Appendix C:
Aircraft Work Breakdown Structure (WBS) Levels (From Military Specification 881) PDF

Appendix D:
Airframe Development Cost-Estimating Relationships PDF

Appendix E:
Subjects of the Three RAND Studies on Industry Initiatives Designed to Reduce the Cost of Producing Military Aircraft PDF

Bibliography PDF

Recommended Reading PDF

The research described in this report was performed under the auspices of RAND's Project AIR FORCE.

The monograph/report was a product of the RAND Corporation from 1993 to 2003. RAND monograph/reports presented major research findings that addressed the challenges facing the public and private sectors. They included executive summaries, technical documentation, and synthesis pieces.

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